The most widely used field of sterile isolators is in the pharmaceutical industry, because the research and production process of drugs needs to add a layer of physical barriers to isolate the operator and the sterile production environment to protect the product from contamination.
VHP Sterile Compounding Aseptic Containment Isolator
The most widely used field of sterile isolators is in the pharmaceutical industry, because the research and production process of drugs needs to add a layer of physical barriers to isolate the operator and the sterile production environment to protect the product from contamination.
Common processes such as packing, weighing, batching, crushing, sampling, etc., can be carried out in positive pressure aseptic isolators.
The compounding aseptic containment isolator is generally used in combination with the operation module and the transfer module, or can be used alone. The design and flow direction of the air flow is very similar to that of the biosafety cabinet, the difference is that the isolator cabinet is in a positive pressure fully closed state, the secondary biosafety cabinet is a negative pressure semi-closed, and the third-level biosafety cabinet is a negative pressure fully closed, which is determined by the functions of the two.
Isolators can be large or small, and the function and scale are mostly customized according to user needs. In the process of use, the operating samples and equipment enter the operating compartment through the transfer compartment and close the transfer compartment door, and the experimental personnel operate through gloves.
VHP isolator, mainly for aseptic production, detection of two major applications. VHP sterilization system can be configured according to customer requirements. The closed isolator is mainly used to completely separate the personnel and the production process in the operation process to avoid contamination or cross-contamination of the product. Sterility inspection and microbial inspection to ensure the authenticity of test results and protect the safety of operators, the main structure of the cabin body is stainless steel and tempered glass, hard cabin structure, air flow model for laminar flow or turbulence, static is in line with class A standards.
Prefernces
1. The inner cavity adopts laminar (turbulent) air supply, and the air manifold is professionally designed to ensure the purification level;
2. Real-time monitoring of the chamber pressure, temperature, wind speed, and automatic control and adjustment;
3. It can integrate LOG sterilization program, and the killing rate of microorganisms can reach more than 6 Log levels (Log 6);
4. The sealing grade of isolator is tested in strict accordance with IS014644-2 standard;
5. The waste can be quickly transmitted from the working area through RTP and aβ valves to ensure the internal environment of the isolator is clean (optional);
6.PLC control, touch screen operation, key operation interlock control, effectively prevent misoperation;
7. Real-time monitoring of key parameters, easy export and printing of stored data and charts;
8. Can integrate dust particle online detection system, plankton online sampling system and hydrogen peroxide concentration online detection system according to needs;
9. Can be equipped with a leak detector in gloves;
10. The product can be customized according to customer needs.
Glove leak detector
1. Proprietary equipment for testing the leakage rate of gloves/sleeves for isolation systems (barrier isolation systems);
2. Make the data unmodifiable and can be integrated into the production report in real time;
3. Comply with computer verification, with audit trail function;
4. Unique and compact appearance, ergonomic operation handle;
5. Unique gas seal Settings;
6. All materials meet the requirements of medical grade and food grade;
7. Three-level user rights management.
Technical parameters
Model |
AN-ISO2050(S2) |
AN-ISO2450(S3) |
AN-ISO3150(S4) |
AN-ISO3150(W8) |
Dimensions |
2050*850*2480 |
2450*850*2480 |
3150*850*2480 |
3150*1100*2480 |
Glove station |
2 Gloves |
3 Gloves |
4 Gloves |
8 Gloves |
Air distribution |
Air flow |
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Cabin body tightness |
It meets the requirements of ISO10648-2 standard and meets the requirements of EU and FDA regulations |
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Gate system |
interlock system |
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Filter |
G4 primary filter + H14 HEPA filter |
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Control system |
PLC intelligent control system (industrial PC computer, Siemens S7-1200PLC, three-level authority, e-signature, audit trial) |
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Intelligent monitoring |
Isolator cavity pressure difference / HEPA filter pressure difference / Wind speed on the outlet side / Leakage rate per hour / gas concentration / humiture |
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Pressure detection |
±80Pa |
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System Integration |
Humiture / wind speed / Hydrogen peroxide concentration / On-line monitoring of particles and planktonic bacteria |
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Leakage rate per hour |
<0.5% Vol/hr |
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Power demand |
220V/5KW |